Industrial Test, Measurement and Quality Control
In line test stations, measurement systems and quality control software.
Catch the defect at the station, not in the field.
We build test stations that verify parts and products on the production line. Measurement devices, the PLC, scales and barcode readers are brought together in a single application and the operator is guided step by step.
Every measurement is compared against tolerance values and the OK or NG result is shown to the operator immediately. Results are stored per part in the database, giving full traceability back in time.
Test Station Software
A step by step operator interface, an instant OK/NG indicator and automatic reporting.
Measurement Device Integration
Laser distance sensors, calipers, electronic scales and torque tools.
Tolerance and Master Gauge
Reference measurement, tolerance management and periodic master checks.
Traceability
Barcode based records, a measurement archive and historical reporting.
What we do
We run the project end to end, from requirement analysis to commissioning, and stay with you after the installation.
- Station concept and measurement scenario design
- PLC and measurement device communication
- Step guided operator interface
- Tolerance, master gauge and calibration management
- OK / NG decision and line stop signalling
- Part level traceability through barcodes
- Measurement archive, backup and report screens
- Commissioning, training and on site support
TECHNOLOGIES WE USE
Case examples
A few of our projects running in the field under this service.
BJ1 Test and Measurement Station
Data from the PLC and a laser measurement device evaluated against tolerance and master gauge values. Includes barcode based records, archiving, machine reports, backup and a user guide screen.
Tyre Inspection System
A station application that inspects four tyres plus the spare step by step for each vehicle, with a step indicator interface, a measurement table and alarm handling.
Leak Test System
Results from the test device transferred into the line software and recorded.
Welding Caliper Measurement System
Welding caliper measurements collected through a client service and monitored centrally.
Dispatch Note and Packing Control System
Dispatch note and order data pulled from Logo ERP and verified against the weight read from an electronic scale connected over Modbus TCP; tolerance calculation, OK/NG marking, a summary screen and a printout.
Let's talk about your project
Tell us what you need and we will work out the right solution together. A message is enough to start a site survey and an initial assessment.