Our Projects
A selection of our projects running in the field across automotive, pharmaceutical, food and manufacturing.
Every project started with a need
and ended with a system running in the field.
WDPS Wireless Pick to Light System
Vehicle specification data is taken from the GALC system; the buttons on the WDPS rack devices light up according to each vehicle's specification and guide the operator to the right part. Picking is completed with the confirmation button.
WDPS Wireless Pick to Light System
The buttons on the WDPS rack devices light up according to the vehicle specification data coming from the MES system and guide the operator to the right part. Picking is completed with the confirmation button.
WDPS Wireless Pick to Light System
An administration interface for rack, device, user and task management. Built on a layered architecture with data access isolated from the application; the RF control unit connects to the upper system over Modbus TCP/IP.
WDPS Kiosk Application
A line side kiosk interface where the operator selects and starts a task. It talks directly to the WDPS network and writes results to the central database.
WDPS RF Control Unit and Rack Device
A control board built around TI CC1310 TX/RX RF modules, running on a real time operating system without a PC next to it. The rack device carries an information display and a multi colour confirmation button.
BJ1 Test and Measurement Station
Data from the PLC and a laser measurement device evaluated against tolerance and master gauge values. Includes barcode based records, archiving, machine reports, backup and a user guide screen.
Tyre Inspection System
A station application that inspects four tyres plus the spare step by step for each vehicle, with a step indicator interface, a measurement table, device management and alarm tracking.
Body Measuring System (BMS)
A desktop application in which measurement points on the body are defined, monitored and evaluated by group.
Leak Test System
Leak test results read from the test device, transferred into the line software, evaluated and recorded.
Welding Caliper Measurement System (GALC)
Welding caliper measurements collected through a client service and monitored centrally. Installed as a service on the shop floor computers.
Dispatch Note and Packing Control System
Dispatch note and order data pulled from Logo ERP and verified against the weight read from an electronic scale connected over Modbus TCP. Includes tolerance calculation, OK/NG marking, a summary screen and a printout.
Vision Based ID Label Verification
Reading the vehicle identity label with an Omron FH vision system, verifying it against a defined pattern and evaluating the judgement value. Results are traceable through the vision log and the database.
Welding Andon System
Calls and stoppages on the welding line managed through a web interface, a worker service and a Windows service. Rolled out to shop floor computers with an installer package.
Trim Defect Tracking System
An in line defect tracking system made up of an operator screen, a monitoring screen and kiosk applications, commissioned with an installation wizard and training material.
Andon System
Collecting call and stoppage events on the line, showing them on screens and reporting them.
Line Inspection and QR Tracking System
A web application in which parts and inspection steps are tracked with QR codes. Inspection results are reported centrally.
Maintenance Transfer Application
An application built to transfer maintenance records between systems and collect them in a central database.
PLC to SQL Data Acquisition Application
Production data read from the PLC transferred into a SQL database and monitored through a separate viewer application. Distributed to the field with an installer package.
Toyopuc PLC Ethernet Communication Library
A communication library for Toyopuc PLC devices over Ethernet, used as shared infrastructure in press and welding applications.
Open Protocol Torque Tool Application
Parameter management, result reading and detail viewing for torque tools over Atlas Copco Open Protocol.
Motor Driver Control Application
A desktop application for parameter management and control of BLV-D and KRD series motor drivers over Modbus RTU.
SCADA Reporting and Tank Monitoring
Reporting of SCADA data, tank monitoring screens and data exchange over a SAP web service. Also includes product and data transfer tools.
Cost and Pre-Cost Calculation System
A corporate application built on a layered architecture that calculates product costs through a web interface and a Web API.
Corporate Portal and Recipe Management
A web portal where internal processes are managed from a single place, together with a production recipe management system.
ODTS Web Application
An MVC application built on a layered architecture where line processes are managed over the web.
Fender Sub-Line Application
A line application developed for the fender sub-line, monitoring and guiding the flow on the line.
Paint Shop Robot Application
A control and monitoring application developed for the paint shop robot cell.
Dry Cabinet Monitoring System
A desktop application that monitors dry cabinet conditions and presents them to the operator, developed and updated in the field release by release.
Barn Climate Control Automation
Fan, valve and exhaust control with zone based sensor readings, scheduled tasks and alarm handling. Runs without interruption on three separate Windows services. Commissioned abroad.
Some of the brands we work with
The systems we developed for production and logistics in the automotive industry and its supply chain are still running in the field.
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